Blister Packaging Services for Retail-Ready Products

Available at Our South Hadley, MA and Gloucester City, NJ Facilities

At Snapl, we specialize in blister packaging that is precise, compliant, and built for retail success. Our facilities in South Hadley, Massachusetts and Gloucester City, New Jersey offer full-service blister packaging solutions—covering everything from package design and material sourcing to sealing, labeling, and nationwide distribution.

Whether you’re preparing a new retail launch, reworking existing inventory, or scaling a national program, our blister packaging capabilities ensure your products are retail-ready, shelf-compliant, and securely protected.

What Is Blister Packaging?

Blister packaging uses a clear, thermoformed plastic cavity sealed to a printed card or trapped between two cards. It allows customers to see the product while keeping it secure and tamper-resistant, making it a preferred choice for many industries including:

Consumer electronics & accessories
Beauty & personal care products
Health & wellness items
Hardware, fasteners, & automotive accessories
Crafts, hobby, and seasonal goods
Household and kitchen tools

At Snapl, we work with face-seal blisters, trap blisters, and slide blisters, giving you flexibility in design, branding, and security.

Blister Packaging Formats We Offer

Face-Seal Blisters – A clear blister sealed directly to a printed card. Cost-effective and ideal for high-volume retail programs.
Trap Blisters – A blister sandwiched between two printed cards for a premium look and reduced plastic usage.
Slide Blisters – A reclosable option where the blister slides over a folded card, perfect for reusable products or small kits.
Club & Multi-Packs – Packaging designed for warehouse clubs or promotional multi-unit retail sales.
Tamper-Evident Designs – Added security features such as perforations, welded seams, and reinforced hang holes.

Materials and Printing Options

We offer a wide range of materials and finishes to meet your budget, sustainability goals, and branding requirements:

Plastic Materials: PET, RPET (recycled PET), PETG, PVC, PLA (on request)
Card Stocks: 18–24pt SBS, recycled boards, moisture-resistant stocks
Printing: Full-color CMYK + spot colors, gloss/matte coatings, foils, and embossing
Finishing: Die-cutting, custom hang holes, tamper-proof seals, and variable data printing

Sustainable Packaging: We can provide recycled content plastics, reduced-caliper boards, and designs that lower your overall material footprint without sacrificing protection or shelf appeal.

Our Blister Packaging Process

Consultation & Scope – We review your product, quantity, retail requirements, and budget.
Design & Prototyping – CAD designs and sample blisters to ensure perfect fit and presentation.
Material Sourcing – Procurement of plastics, cards, inserts, and labels.
Production & Sealing – High-precision heat sealing or RF welding for durable, consistent results.
Labeling & Coding – UPC/EAN labels, lot/batch coding, and retailer-specific label formats.
Cartonization & Palletization – Inner packs, master cases, and pallet builds to routing guide specifications.
Fulfillment & Distribution – Direct-to-consumer shipping, wholesale distribution, or bonded storage.

Compliance and Quality Control

Retail compliance is built into every project. Our blister packaging process includes:

EDI-compliant labeling and ASN generation for major retailers and marketplaces
Lot and batch tracking for traceability and recalls
Seal strength and alignment checks during production
Retailer-specific pack-out and palletization to meet routing guide requirements
Photo documentation available for added QC assurance

Why Choose Snapl for Blister Packaging?

Two Strategic Locations:
- South Hadley, MA – Ideal for Northeast retail distribution and importers using the Port of Boston.
- Gloucester City, NJ – Perfect for Mid-Atlantic and national distribution, with access to New York/New Jersey ports and I-95.
Integrated Services: Co-packing, kitting, labeling, bonded storage, and fulfillment under one roof.
Flexible MOQs: We handle small pilot runs and large-scale rollouts with the same attention to detail.
Speed to Market: In-house tooling and rapid prototyping reduce lead times.
Sustainability Expertise: Guidance on recycled materials and reduced-plastic formats.

Industries We Serve

Our blister packaging services are trusted by brands in:

Beauty and cosmetics
Health and wellness
Consumer electronics
Hardware and automotive
Crafts and hobby supplies
Seasonal, promotional, and club-pack items

Beyond Packaging: End-to-End Support

Because Snapl is a full-service 3PL, blister packaging is just the beginning. We can also handle:

Amazon FBA, FBM, and SFP Prep – Labeling, cartonization, and compliance for Amazon sellers.
Retail Distribution – Direct shipments to big-box, club, and specialty retailers.
Bonded Warehousing (South Hadley, MA) – Duty-deferred storage for importers.
Kitting & Assembly – Inserts, instruction manuals, promotional coupons, and multi-product kits.
Rework Services – Relabeling, over-stickering, and packaging updates for existing inventory.

Get Started with Blister Packaging

If you need blister packaging services in Massachusetts or New Jersey, Snapl can deliver a complete solution—from design and material sourcing to sealing, labeling, and distribution. Our team works closely with you to ensure your products meet all retail compliance standards, arrive shelf-ready, and stand out to consumers.